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PROCESSING, PRODUCTS, AND FOOD SAFETY |
Food Hygiene and Technology Department, Faculty of Veterinary Medicine, University of Kafkas, 36200 Kars, Turkey
1 Corresponding author: mgulmez{at}kafkas.edu.tr
| ABSTRACT |
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Key Words: decontamination shelf life broiler sumac lactic acid
| INTRODUCTION |
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Controlling the cross-contamination of microorganisms to carcasses during slaughtering, processing, storage, handling, and preparation is a complex challenge (Mandrell and Wachtel, 1999). Production of a pathogen-free product is not guaranteed under current production conditions (Northcutt et al., 2003). However, the incorporation of a decontamination step during slaughter-dressing procedures can effect improvement of the microbial quality and safety of meat products. Multiple decontamination steps have been shown to be even more effective than a single-step decontamination procedure (Castillo et al., 2002).
The carcass decontamination technologies can be classified either as chemical or physical, and they include the use of ozonated or superchlorinated water, hydrogen peroxide, steam pasteurization, and a range of organic acids. The application of chemical decontaminants in poultry processing is permitted in the United States; however, their use in commercial plants in European Union countries is prohibited. Among organic acids, lactic acid (LA) has become the most commonly used organic acid in commercial practice to improve the bacterial safety and refrigerated shelf life of carcasses (Van Netten et al., 1994; Coleman et al., 2003). Nevertheless, some modifications on the lactic acid-treated chicken carcasses have been demonstrated (Deumier, 2004).
Food antimicrobials are mostly synthetic chemicals, and some are limited to use in foods, because they may cause adverse effects on public health and reluctance by consumers. Therefore, much attention in recent years has been focused on extracts from herbs and spices, which have been used for many centuries to improve the sensory characteristics and to extend the shelf life of foods. Various tanniniferous plants, including sumac (Rhus coriaria L.), have been known to contain naturally occurring compounds with antimicrobial activities (Wetherilt and Pala, 1994; Cowan, 1999; Nasar-Abbas and Halkman, 2004). Sumac grows wild in the region extending from the Canary Islands to the Mediterranean and southeastern Anatolian region of Turkey. The ground spice is used as a condiment and sprinkled over kebobs, grilled meats, soups, and some salads. In folk medicine, it is used for treatment of indigestion, anorexia, diarrhea, hemorrhages, and hyperglycemia (Wetherilt and Pala, 1994; Digrak et al., 2001; Nasar-Abbas and Halkman, 2004). The main compounds in sumac are hydrolyzable tannins and substantial amounts of flavonoids. It has been demonstrated that gallotannins in sumac leaves are decomposed by heating above 50°C (Zalacain et al., 2003). In our previous studies, heating the water extract of sumac (WES) fruits to 90°C did not influence its antibacterial property (unpublished data).
The effects of plant extracts against pathogenic bacteria in vitro are known, yet few studies have addressed the effect of these compounds against pathogens associated with muscle foods (Cutter, 2000). The bacteriostatic and bactericidal effects of WES on foodborne bacteria, including pathogens, have been demonstrated in broth and agar media (Digrak et al., 2001; Nasar-Abbas and Halkman, 2004), but we could not find a study in which sumac is used as a meat surface decontaminant. The present work was undertaken to compare the surface decontamination and shelf life activity of WES with that of LA and sterile distilled water (DW) in a broiler wing model.
| MATERIALS AND METHODS |
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Lactic Acid.
A 2% concentration of LA in sterile DW (vol/vol) was prepared from a 98% concentration (catalog no. L6402, Sigma-Aldrich, St. Louis, MO) and was used the same day.
Sterile DW.
Distilled water was autoclaved at 120°C for 15 min.
Experimental Design and Microbiological Analyses
Sample Collection and Allocation to Treatments.
The procedure described below was replicated 3 times in consecutive weeks in May 2005. In each replication, 3 1-kg samples of wings (each produced by a different company in the preceding 6 h) were bought from 3 different local retailers in Kars, Turkey, and transferred under cold storage to the lab within 20 min. To make the surface flora of the wings uniform before decontamination, each of the 1-kg samples was mixed thoroughly, then 18 wings, 6 randomly selected wings from each of the 3 bags, were transferred to another sterile bag. The bag of 18 wings was shaken vigorously by hand for 2 min, after the addition of 50 mL of physiological saline. Then, the 18 wings were regrouped randomly into 3 separate sterile bags of 6 wings. The remaining fluid was also equally dispensed to the 3 bags, and the contents of the each bag were mixed.
Surface Decontamination and Shelf Life Study.
Each of the 3 wing groups was decontaminated separately by the addition of 50 mL of one of the DW, WES, and LA (ca. 15 mL for 100 g of wing) treatments. Each bag was slowly shaken and rotated for 10 min. Then, each decontaminated wing was transferred to a separate previously weighted sterile plastic bag, weighed, and stored at 3 ± 1°C until analysis time.
Microbiological Analyses.
One randomly selected wing from each decontaminated group was analyzed immediately after 10 min of surface decontamination and at 3, 5, 7, 10, and 14 d of cold storage. For the surface rinse sampling, 25 mL of physiological saline was added onto each of the 3 wings. Each bag was shaken vigorously by hand for 2 min, then the wing was allowed to drain briefly into the bag and was discarded. The rinse fluid was transferred to a sterile Erlenmeyer flask and used for analyses. The 10-fold serial dilutions of rinse fluid were made in peptone-buffered saline, and 0.1 mL was spread plated, or 1 mL was pour plated in duplicate plates.
Plate count agar (Oxoid Ltd., Basingstoke, UK) was spread plated for psychrotrophs, and the plates were incubated at 4°C for 7 d. The same medium was also spread plated for mesophilic aerobes, and the plates were incubated at 30°C for 3 d. Violet bile glucose agar (Oxoid Ltd.) was spread plated for Enterobacteriaceae, and the plates were incubated at 30°C for 2 d. Violet bile lactose agar (Oxoid Ltd.) was pour plated for coliforms, and the plates were incubated at 37°C for 1 d. Violet bile lactose agar was also pour plated for presumptive fecal coliforms, and the plates were incubated at 44.5°C for 1 d. All of the colonies on plate count agar and colonies that were round, red to pink, 0.5 to 2 mm in diameter, and surrounded with a red to pink halo on violet bile lactose agar and violet bile glucose agar were counted. The count (cfu/mL) of each bacterial group in the rinse fluid of each wing was calculated from the mean counts of plates, multiplied by 25 to determine the count per 25 mL (cfu/25 mL) of rinse fluid, and then divided by the wing weight to determine the colony-forming units per gram for each wing sample. Then the mean of the 3 replications was calculated (log10 cfu/g).
Sensory Evaluation
Sensory evaluation of wings was performed during storage by a 6-member sensory panel composed of staff from the laboratory. The same persons were used each evaluation, and all were blinded to which product was being tested. The sensory evaluation was carried out in artificial light, and the temperature of the packed product was similar to ambient temperature. Special attention was given to the color and the assessment of abnormal odors during the opening of the pack (Skandamis and Nychas, 2001). The evaluations were made in comparison with 1-d-old refrigerated broiler wings and were based on acceptability or unacceptability.
Statistical Analysis
Values from the replicate trials were used for statistical analysis. Data were analyzed using a one-way ANOVA for each type of microorganism and for each treatment group. Differences in microbial counts were determined using Tukeys test. Analysis of variance with the GLM procedure of the SAS statistical package (SAS Institute, 1999) was used to compare treatments, total contaminants, and analysis times.
| RESULTS AND DISCUSSION |
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Lactic acid is one of the most widely studied organic acids currently used in the meat industry (Ransom et al., 2003). There is good experience with surface treatment of the chilled poultry using LA, which reduces initial bacterial counts and causes a delay of the start of the logarithmic phase of their growth (Jay, 1999). In this study, LA was the most effective decontaminating agent, followed by WES and DW, respectively (Figure 1
and Figure 2
, panels A through E). An undesirable pale color and acidulous odor occurred in the LA-treated wings. Such undesirable effects of LA on meat surfaces at decontamination doses have been demonstrated by many other researchers (Garcia Zepeda et al., 1994; Tosun and Tamer, 2000; Pipek et al., 2005). In contrast to this disadvantage of LA, a good color appeared on the WES-treated wings, which was also superior to the color of the DW-treated wings. Such advantages of WES may be important for poultry processors and for consumers.
The psychrotrophs, mesophilic aerobes, and Enterobacteriaceae of the DW-treated wings increased, approximately, from 5.0 to 9.0 log10 cfu/g at d 7 of cold storage, when spoilage occurred (Figure 2
, panels A through C). The same populations of the WES-treated wings increased, approximately, to this level at d 14 of cold storage. The counts of the same bacterial groups in LA-treated wings was found to be 0.5 to 1.0 log10 cfu/g lower than that of WES-treated wings at d 14. (Figure 2
, panels A through C). The population increase rates of psychrotrophs, mesophilic aerobes, and Enterobacteriaceae were in congruity during cold storage (P > 0.005). As expected, these populations increased during cold storage (Figure 2
, panels A through C); in contrast, a reduction occurred in the counts of the coliforms and presumptive fecal coliforms (Figure 2
, panels D and E). As in the case of the first 3 groups of microorganisms (Figure 2
, panels A through C), the WES exerted an antibacterial effect against coliforms and presumptive fecal coliforms, which was, however, lower than that exhibited by LA (Figure 2
, panels D and E). Lactic acid appeared to be superior than WES, both on decontamination of spoilage and pathogenic populations from poultry carcasses.
Lactic acid is generally suggested for the achievement of a 1.0 to 2.0 log units reduction in contaminating microorganisms from the surface of beef (Ransom et al., 2003). Although LA was more effective in this study, WES also yielded such achievement here (Figure 1
). Immediately after decontamination, the mean values for psychrotroph were 5.2, 4.1, and 2.3 log10 cfu/g for the DW-, WES-, and LA-treated groups, respectively (Figure 2
, panel A). At d 7 of cold storage, the mean counts of this bacterial group reached to 9.2, 7.3, and 5.6 log10 cfu/g for the DW-, WES-, and LA-treated samples, respectively (Figure 2a
). At d 10, the mean counts of psychrotrophs, mesophilic aerobes, and Enterobacteriaceae in the LA-treated group increased to approximately the same level as the WES-treated group (P > 0.1; Figure 2
, panels A through C). These findings confirm that the slowest growth rate of the total contaminants extends the shelf life of poultry meat.
The results of this study also suggest that WES can be used at each decontamination point whereas a surface decontaminant, such as LA, is recommended for use. Moreover, because it is natural, safe, and easy to prepare, it appears to be recommendable as a meat surface decontaminant, even in kitchens. Adopting this simple measure could decrease the cross-contamination risk in such places. However, sumac may not be unique among plants as a natural, safe, effective, abundant, and cheap antimicrobial resource. More studies should be conducted on sumac to determine the most appropriate method of preparation, treatment dose and temperature, treatment type, and duration.
Sumac is rich in water-soluble tannins, and the antimicrobial activity of tannins is well documented (Chung et al., 1998). Nasar-Abbas and Halkman (2004) have demonstrated that not only the organic acids but also other substances in WES are effective antimicrobial agents. The pH of the LA and of the WES was 2.8 and 3.6, respectively (data not shown). This demonstrates that the antibacterial activity and the pH of the treatment solutions are in congruity.
This study may also provide a basis for more detailed studies to be conducted on improving the antibacterial activity of WES and other tannin-rich plants. Other natural sources of antimicrobial plant extracts include extract of Quercus infectoria (oak) and Oreganum spp. (oregano). Tannins in oak and essential oils in oregano are antimicrobial substances (Burt and Reinders, 2003; Burt, 2004; Okoli and Iroegbu, 2004; Basri and Fan, 2005). Tannins dissolve better in water than in methanol and ethanol (Pansera et al., 2004). This property of tannins may be important for meat processors. A specially cloned line of the herb oregano, called Umass oregano has offered meat and poultry processors a consistent source of antimicrobial activity (Foodnavigator.com, 2003). The water extracts of tannin-rich plants other than sumac may also be tested to explore this potential for such alternatives.
Preservatives used in the agro-food industries may be of natural origin or obtained commercially. Because of the increasing interest of consumers in food products that contain only natural ingredients, studies on preservative molecules of natural origin, such as organic acids, peptides, and essential oils have been reported in the past several years (Burt and Reinders, 2003; Barreteau et al., 2004; Burt, 2004). This study demonstrates that WES may be a potential source of natural, safe, and cheap food decontaminant alternative to synthetic and chemical antimicrobials.
Received for publication June 28, 2005. Accepted for publication March 13, 2006.
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